Volume Resistivity

Last update on Jul 14, 2025

Volume resistivity in plastics measures a material's inherent electrical resistance to current flow throughout its bulk, making it a fundamental property for applications requiring electrical insulation or controlled conductivity. 

High volume resistivity (typically 1012 to 1016 ohm-cm) indicates excellent electrical insulation properties. It is crucial for plastics used in electronic housing, cable jacketing, and component insulation where preventing current leakage is essential. For some specialized applications like ESD (electrostatic discharge) protection or EMI (electromagnetic interference) shielding, plastics with deliberately lower resistivity values are engineered through additives like carbon black or metal fibers.

Let's understand more about volume resistivity testing which serves as a quality control measure and a material selection criterion, helping plastic manufacturers ensure consistent electrical performance across production batches and maintain compliance with safety standards and product specifications.

What is the volume resistivity of a polymer?

 

The volume resistivity of a polymer material is its ability to oppose the flow of electric current through a volume of the cubic specimen. The SI unit of volume resistivity is ohm-meter (Ohm-m).

Volume resistivity is also known as:
 

  • electrical resistivity,
  • bulk resistivity,
  • specific electrical resistance, or
  • specific volume resistance.

 

What is the formula of volume resistivity?

 

Volume-resistivity-formula

Volume resistivity is denoted by the Greek alphabet, rho (ρ). The formula to calculate it is:

 

ρ = (V/I) x (A/L)

ρ = R x (A/L)


 

where,

 

  • ρ = volume resistivity (in ohm-m or ohm-cm)
  • V = voltage (in volts)
  • I = current (in ampere)
  • R = electrical resistance (in ohms)
  • A = cross-sectional area of the material (in square meters)
  • L = length of the material (in meters)
     

The lower the resistivity the higher the conductivity


 

What is the volume resistivity range for different materials?

 

The volume resistivities for plastics range from 1010 ohm-cm for cellulose acetate to 1019 ohm-cm for polystyrene. 

Some materials that show volume resistivity:
 

  1. Thermoplastics with Volume Resistivity - View all Products
  2. TPEs and TPVs with Volume Resistivity - View all Products
  3. Rubbers with Volume Resistivity - View all Products
     

The range of volume resistivities of different materials is shown in 'The Resistivity Spectrum' below.
 

The Resistivity Spectrum


Source: Plastics Technology Handbook, Fifth Edition


Note:
 

  • Below 105 Ohm-cm the material is considered as conductive.
  • Above 109 Ohm-cm the material is considered as an electrical insulator.
  • Volume resistivities above 1021 Ω-cm (1019 Ω-m) are of doubtful validity. This is due to the limitations of measuring equipment.

 

What is the difference between volume and surface resistance?

 

The insulation resistance of a dielectric is represented by its 'volume resistivity' and 'surface resistivity'. This always acts in parallel.
 

Volume resistance

Surface resistance

  1. Volume resistance is the resistance to leakage if the electric current passes through the body of the material.
     
  2. It depends largely on the nature of the material.
  1. Surface resistance is the resistance to leakage along the surface of a material.
     
  2. It is a function of surface finish and cleanliness. Surface resistance is reduced by:
    • oil or moisture on the surface and
    • surface roughness
 
Note: Smooth or polished surface gives greater surface resistance

 

What factors affect insulation resistance?

 

  • Temperature: The insulation resistance falls off with an increase in temperature. For example, PS has high insulation resistance. It becomes unsatisfactory above 80°C (176°F). Under these conditions, polymers like PTFE and PCTFE are more suitable.

 

  • Relative humidity: The insulation resistance falls off with an increase in humidity. Plastics with high water resistance are less affected by high humidities.

 

  • Voltage: The longer the application of voltage the higher the volume resistivity.

 

  • Presence of fillers: The presence of fillers in the polymer affects the volume resistivity. The type and amount of filler change the volume resistivity.


 

What are the applications of volume resistivity?


 The applications of volume resistivity include:
 

  • Designing an insulator for a specific application.
  • Screening of conductive pastes.
  • Defining applications for conducting composites.
  • It is used to check the uniformity of insulating materials. This is with respect to:
    • processing, or
    • detection of the conductive impurities that affect the quality of the material.

 

Which instrument measures volume resistivity?

 

Resistivity meter
 

  • It determines the volume resistivity of a material.
  • It measures the resulting current by applying a known voltage.
  • This allows the calculation of the material's resistivity.


 

Four point probe
 

  • It determines the resistivity of materials, especially that of thin films.
  • The four-point probe configuration helps minimize errors caused by contact resistance.
  • This makes it a precise and accurate method for resistivity measurements.
     
Four Point Probe


Source: ScienceDirect

 

What test methods measure volume resistivity?

 

The most usual test methods to determine plastics volume resistivity are:

 

  • ASTM D257 — It is used to measure the DC resistance of insulating materials. It also measures conductance.


 

  • ASTM D4496-04 — It measures the DC resistance of moderately conductive materials. It also measures conductance.


 

  • ASTM D991-89(2020) — It determines the volume resistivity of conductive and antistatic products.


 

  • IEC 60093:1980 — It measures the volume resistivity of solid electrical insulating materials. It also measures the surface resistivity. This method is partially replaced by:
    • IEC 62631-3-2:2015: Part 3-2 — It measures surface resistance and surface resistivity.
    • IEC 62631-3-1:2016: Part 3-1 — It measures volume resistance and volume resistivity.

       

Procedure
 

  1. In the usual test, a standard-size specimen is placed between two electrodes.
  2. For 60 seconds, a voltage is applied and the resistance is measured.
  3. Volumetric resistivity is then calculated. The apparent value for a 60-second electrification time is given.
  4. A 4-inch disk is preferable as the specimen size for the test.

 

What are volume resistivity values of several plastics?


 

Polymer nameMin Value (1015 Ohm.cm)Max Value (1015 Ohm.cm)
ABS - Acrylonitrile Butadiene Styrene14.016.0
ABS Flame Retardant14.015.0
ABS High Heat16.016.0
ABS High Impact16.016.0
ABS/PC Blend - Acrylonitrile Butadiene Styrene/Polycarbonate Blend14.017.0
ABS/PC Blend 20% Glass Fiber16.017.0
ABS/PC Flame Retardant16.017.0
ASA - Acrylonitrile Styrene Acrylate14.015.0
ASA/PC Blend - Acrylonitrile Styrene Acrylate/Polycarbonate Blend13.0515.0
ASA/PC Flame Retardant14.014.0
CA - Cellulose Acetate12.012.0
CAB - Cellulose Acetate Butyrate13.013.0
CP - Cellulose Proprionate11.011.0
COC - Cyclic Olefin Copolymer14.015.0
CPVC - Chlorinated Polyvinyl Chloride15.016.0
ECTFE - Ethylene ChloroTriFluoroEthylene16.016.0
ETFE - Ethylene Tetrafluoroethylene15.017.0
EVA - Ethylene Vinyl Acetate15.015.0
EVOH - Ethylene Vinyl Alcohol12.013.0
FEP - Fluorinated Ethylene Propylene17.018.0
HDPE - High Density Polyethylene16.018.0
HIPS - High Impact Polystyrene16.016.0
HIPS Flame Retardant V015.016.0
Ionomer (Ethylene-Methyl Acrylate Copolymer)16.016.0
LCP - Liquid Crystal Polymer16.016.0
LCP Carbon Fiber-reinforced-1.0-8.0
LCP Glass Fiber-reinforced15.015.0
LCP Mineral-filled12.016.0
LDPE - Low Density Polyethylene0.9170.940
LLDPE - Linear Low Density Polyethylene16.018.0
MABS - Transparent Acrylonitrile Butadiene Styrene13.014.0
PA 46 - Polyamide 4615.015.0
PA 46, 30% Glass Fiber10.013.0
PA 6 - Polyamide 614.014.0
PA 6-10 - Polyamide 6-1014.014.0
PA 66 - Polyamide 6-614.014.0
PA 66, 30% Glass Fiber13.013.0
PA 66, 30% Mineral filled12.015.0
PA 66, Impact Modified, 15-30% Glass Fiber12.013.0
PA 66, Impact Modified11.015.0
PAI - Polyamide-Imide12.017.0
PAI, 30% Glass Fiber14.017.0
PAR - Polyarylate16.017.0
PARA (Polyarylamide), 30-60% glass fiber15.015.0
PBT - Polybutylene Terephthalate14.017.0
PBT, 30% Glass Fiber16.016.0
PC (Polycarbonate) 20-40% Glass Fiber15.016.0
PC (Polycarbonate) 20-40% Glass Fiber Flame Retardant15.017.0
PC - Polycarbonate, high heat15.016.0
PC/PBT Blend - Polycarbonate/Polybutylene Terephthalate Blend16.017.0
PC/PBT blend, Glass Filled15.016.0
PCTFE - Polymonochlorotrifluoroethylene14.015.0
PE - Polyethylene 30% Glass Fiber16.016.0
PEEK - Polyetheretherketone16.017.0
PEEK 30% Carbon Fiber-reinforced1.08.0
PEEK 30% Glass Fiber-reinforced15.016.0
PEI - Polyetherimide5.018.0
PEI, 30% Glass Fiber-reinforced15.016.0
PEKK (Polyetherketoneketone), Low Crystallinity Grade1.01.0
PESU - Polyethersulfone15.017.0
PESU 10-30% glass fiber15.016.0
PET - Polyethylene Terephthalate16.016.0
PET, 30% Glass Fiber-reinforced15.016.0
PET, 30/35% Glass Fiber-reinforced, Impact Modified0.02.0
PFA - Perfluoroalkoxy16.018.0
PGA - Polyglycolides1.4001.600
PI - Polyimide14.018.0
PMMA - Polymethylmethacrylate/Acrylic14.016.0
PMMA (Acrylic) High Heat15.015.0
PMMA (Acrylic) Impact Modified14.016.0
PMP - Polymethylpentene16.018.0
PMP 30% Glass Fiber-reinforced16.017.0
PMP Mineral Filled16.016.0
POM - Polyoxymethylene (Acetal)14.015.0
POM (Acetal) Impact Modified15.016.0
POM (Acetal) Low Friction15.016.0
PP - Polypropylene 10-20% Glass Fiber16.017.0
PP, 10-40% Mineral Filled16.017.0
PP, 10-40% Talc Filled16.017.0
PP, 30-40% Glass Fiber-reinforced16.017.0
PP (Polypropylene) Copolymer16.018.0
PP (Polypropylene) Homopolymer16.018.0
PP, Impact Modified16.018.0
PPA - Polyphthalamide15.015.0
PPA, 30% Mineral-filled14.016.0
PPA, 33% Glass Fiber-reinforced – High Flow14.016.0
PPA, 45% Glass Fiber-reinforced14.016.0
PPE - Polyphenylene Ether15.016.0
PPE, 30% Glass Fiber-reinforced15.016.0
PPE, Flame Retardant15.016.0
PPS - Polyphenylene Sulfide15.016.0
PPS, 20-30% Glass Fiber-reinforced16.016.0
PPS, 40% Glass Fiber-reinforced16.016.0
PPS, Conductive1.03.0
PPS, Glass fiber & Mineral-filled15.016.0
PPSU - Polyphenylene Sulfone14.016.0
PS (Polystyrene) 30% glass fiber16.016.0
PS (Polystyrene) Crystal16.017.0
PS, High Heat16.016.0
PSU - Polysulfone15.017.0
PSU, 30% Glass finer-reinforced15.016.0
PSU Mineral Filled16.016.0
PTFE - Polytetrafluoroethylene17.018.0
PTFE, 25% Glass Fiber-reinforced16.018.0
PVC (Polyvinyl Chloride), 20% Glass Fiber-reinforced15.016.0
PVC, Plasticized10.016.0
PVC, Plasticized Filled10.016.0
PVC Rigid15.016.0
PVDC - Polyvinylidene Chloride15.016.0
PVDF - Polyvinylidene Fluoride5.014.0
SAN - Styrene Acrylonitrile16.016.0
SAN, 20% Glass Fiber-reinforced15.017.0
SMA - Styrene Maleic Anhydride16.016.0
SMA, 20% Glass Fiber-reinforced15.015.0
SMMA - Styrene Methyl Methacrylate15.015.0
UHMWPE - Ultra High Molecular Weight Polyethylene16.017.0