Category overview

Thermoset Polyurethane Resin (PUR) for Plastic Parts: Overview

Based on 292 products - Last update on the May 25, 2026

Thermoset Polyurethane Resin appears as a two-component system (polyol and isocyanate) that transforms from a liquid or paste-like consistency to a solid with varying degrees of hardness and flexibility when cured. Key features include excellent abrasion resistance, high tensile and tear strength, good chemical resistance, flexibility across a wide temperature range, and customizable hardness from soft elastomers to rigid solids. Thermoset polyurethanes are primarily used in applications ranging from industrial flooring and automotive parts to footwear and furniture. 

Alternatives include epoxy, polyester, acrylic, silicone, and phenolic resins. Current trends include developing bio-based and low-VOC formulations. Sub-types include specialty formulations tailored for specific performance requirements such as flame retardancy, hydrolytic stability, crosslink density, or optical clarity depending on the polyol and isocyanate chemistry and additives incorporated.

Claims / benefits

Properties

Mechanical PropertiesValue & unitTest conditiontest method
100% Modulus (148)
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Tensile Elongation (176)
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Tensile Strength (202)
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Others propertiesValue & unitTest conditiontest method
Viscosity (261)
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BAYFLEX® XGT-2 Unfilled

by Covestro

BAYFLEX® XGT-2 Unfilled by Covestro is a two liquid component (modified diphenylmethane diisocyanate (MDI) prepolymer and polyether polyol) solid urethane elastomer grade. Offers sound absorption, softness and extended gel time. BAYFLEX® XGT-2 Unfilled is suitable for processing by reaction injection molding (RIM). Used in floor coverings in heavy trucks or equipments and seals, gaskets & wire harness type applications.

BAYDUR® PUL 4501

by Covestro

BAYDUR® PUL 4501 by Covestro is a two-component (modified diphenylmethane diisocyanate (MDI) and polyether polyol) liquid polyurethane grade. Offers superior elongation to failure, shear strength and impact resistance. BAYDUR® PUL 4501 is suitable for processing by pultrusion. It is used in composite manufacturing.

BAYFLEX® XGT-2 Filled

by Covestro

BAYFLEX® XGT-2 Filled by Covestro is a solid urethane elastomer grade, reinforced with 50% barium sulphate filler. It is comprised of two liquid components: modified diphenylmethane diisocyanate (MDI) prepolymer and polyether polyol. Offers sound absorption, softness and extended gel time. BAYFLEX® XGT-2 Filled is suitable for processing by reaction injection molding (RIM). Used in floor coverings in heavy trucks or equipments and seals, gaskets & wire harness type applications.

Thermoset Polyurethane Resin (PUR)