New product concept

New: Ultra-low pressure & high efficiency filter media

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Type of Solution sought

A leading specialty chemicals and materials company has developed an innovative range of air filtration media that demonstrate significantly lower pressure drop compared to current filter media, while maintaining the same filtration efficiency. The manufacturer is seeking to collaborate with companies that value these enhanced performance characteristics and are interested in developing next-generation filtration products.​


Who might be interested?
 

Air filtration solution and related equipment providers who are actively looking for innovative high-performance filtration technologies and advanced materials. ​


Description of Desired Solution

A leading specialty chemicals and materials company has developed an innovative range of air filtration media that demonstrate significantly lower pressure drop compared to current filter media, while maintaining the same filtration efficiency. The manufacturer is seeking to collaborate with companies that value these enhanced performance characteristics and are interested in developing next-generation filtration products.

Detailed Solution Description

Maintaining a low and stable filter pressure drop is crucial for optimizing separation and permeation efficiency, lowering energy consumption, and extending the filter's service life.

The structure of the filter material plays a significant role in influencing pressure drop. This innovative technology features a layered design, with a nanofiber middle layer that enhances performance. Thanks to the physical collection by the nanoscale fibers, the filtration efficiency remains unaffected even after IPA vapor discharging.



 

Innovative nanofiber layer boosts filtration efficiency




 

Exceptional performance with better balance between filter media penetration and pressure drop

Penetration and Pressure Drop test by TSI8130 at 0.3µm and 5.3 cm/s



 


Penetration and Pressure Drop test by TSI8130 at 0.3µm and 5.3 cm/s



 

BENEFITS: A low pressure drop in filtration systems is important for several key reasons:


 

  • Energy efficiency: Lower pressure drop reduces energy consumption by making it easier to push fluids through the filter, cutting operational costs.
  • System performance: Low pressure drop maintains optimal flow rates, preventing overwork of pumps and ensuring system efficiency.
  • Equipment longevity: Reducing pressure drop minimizes strain on components like pumps and compressors, extending their life.
  • Filter durability: Low pressure drop indicates the filter is not clogged, extending its lifespan and reducing replacement frequency.



 

Applications: These material characteristics are likely to generate significant interest across a variety of industrial processes.


 

Components and processes: Automotive, Cleanrooms



 

We are open to exploring new ideas and innovative approaches!