New product concept

Seeking Protective Coating for Packaged Fresh Fruit

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Type of Solution sought

  • A Material
  • A Technology
  • A Co-development partner

Description of Desired Solution

A SpecialChem Client is seeking in package systems (preferably coatings that can be applied using a coater on paper-based material) for protecting fresh fruits from ripening and spoilage.

Background

Postharvest fruits often generate ethylene and are sensitive to ethylene from the environment, leading to an accelerated ripening process, dehydration and spoilage. Packaging solutions for corrugated board that address these issues are typically either permanganate based Tyvek sachets that protect fruit from direct contact while oxidizing ethylene or plastic bags that control the atmosphere through selective permeation of gasses. The SpecialChem client is looking for alternatives to protect packaged fresh fruits.

Detailed Solution Description

The SpecialChem Client is looking for a solution increasing the postharvest shelf life of tropical fruit such as bananas, papaya, mangoes and melons packaged on open, ventilated containers from the farm to retail.
Ideally, the solution would:
  • consist of an aqueous coating that can be applied on-line with the corrugating process which is safe for food contact
  • not use plastic films
  • increase the postharvest shelf life of fruit packaged on open, ventilated containers from the farm to retail
  • remain active in humid elevated temperatures as well as the cold chain storage
  • last at least 10 weeks

The solution must:
  • be approved for food contact by the FDA
  • be applicable in aqueous form without added organic solvents
  • be compatible with recycling processes for paperboard materials

Possible Routes To Investigate

  • Coatings that absorb ethylene or other volatiles released by fruit
  • Coatings that release anti-ripening or anti-spoilage volatile agents
  • Controlled release materials that are approved for food contact
  • Controlled release materials that are activated by environmental changes of temperature or moisture

Solution that are not of interest

  • Solutions that require the use of plastic laminates or bags to provide a contained atmosphere are not of interest
  • Solutions that use materials that cannot be used in direct contact with food
  • Coatings that applied directly to the fruit surface

Anticipated Next Steps with Respondents

Solutions that can be readily adopted within one year are preferred.

Other Comments / Important Considerations

  • Cost should be consistent with corrugated paperboard containers
  • Potential volumes are in millions of corrugated cartons
  • Proposals should discuss potential barriers to commercialization and provide examples of commercial readiness
  • Part of the solution is in identifying proper resources for testing a concept with postharvest fruits

Type of Outcome expected

  • Ready to be used technologies
  • Proven concepts
  • Concepts

Company Demographics

  • Industry you are in (Chemical, Automotive, Consumer Goods…): Paperboard packaging
  • Annual Revenue: USD Multiple billion
  • Years in Business: 150 years
  • Headquarters Area: USA

Business considered

  • Licensing
  • Contractual partnership (R&D, marketing...)
  • Joint-venture
  • Technology acquisition
  • Material purchase