Syensqo launches orange PPS grade for extruded busbars
Last update on Oct 13, 2025
Syensqo is reinforcing its commitment to powering electrification with a comprehensive portfolio of busbar solutions, each designed to meet the unique demands of different applications.
For extruded busbars, particularly used in battery systems, Syensqo has developed the new Ryton® PPS XE3500 Orange grade. It delivers enhanced reliability and compliance in high-voltage environments, while offering significantly better heat stability compared to incumbent solutions.
High-CTI injection-molded materials for complex geometries
In parallel, for more complex geometries and demanding electrical environments such as inverters and e-motors, Syensqo provides high-CTI injection-molded materials. Key products like Amodel® PPA Bios, Amodel® PPA HFFR, and Ryton® Supreme HV have achieved the latest UL Prospector Surface Tracking Test (STT) certification, with Amodel® Bios HFFR exceeding requirements up to 900V and Ryton® Supreme HV achieving 650V.
"As the automotive industry accelerates towards electrification, our customers need more than just materials - they need a partner they can trust at every stage of development. With the launch of Ryton® PPS XE3500 Orange and our comprehensive busbar solutions, we are committed to supporting our customers’ innovation and success, from initial design to validated, real-world performance," Nicolas Batailley, automotive marketing manager at Syensqo.
One-stop solution for busbars
Syensqo offers customers a complete, one-stop portfolio for busbar development, including:
Certified materials: Syensqo’s portfolio includes both extruded and injection molded busbar solutions, featuring orange grades for safety and compliance.
End-to-end engineering: from initial busbar design and thermal shock simulation to full part validation through virtual engineering.
Material selection and CTI simulation: expert support to match materials to customer CTQs, with advanced CTI simulation to optimize both material and design.
Comprehensive testing: full suite of mechanical, electrical, air leakage, and aging tests to ensure robust, real-world performance.
Visitors to K 2025 are invited to explore Syensqo’s latest busbar innovations at booth C61, hall 6. A live joint presentation with Clayens on a 360° approach to develop complex busbars is scheduled for Wednesday, October 8 at 15:00.
Image credits: Syensqo